Suspension Direct - SDi Polaris Xpedition Performance Brake Upgrade Kit (Front and Rear)

The Suspension Direct (SDi) Polaris Xpedition Performance Brake Upgrade Kit is built for riders pushing their machines beyond stock limits. Designed specifically for the Polaris Xpedition platform, this system delivers stronger, more consistent braking performance in real-world off-road conditions. From loaded overland setups to high-speed desert runs, this kit is engineered to handle the added demands that come with heavier vehicles and aggressive driving.

The Polaris Xpedition was built for adventure, carrying passengers, gear, and accessories across long distances and unpredictable terrain. With that added weight comes increased stress on the braking system. Factory brakes can quickly reach their limits when dealing with steep descents, repeated braking, or high-speed conditions. SDi addresses these challenges with a purpose-built upgrade that improves stopping power, enhances heat management, and maintains consistent brake feel when it matters most.

At the core of the kit are high-performance brake rotors designed to improve braking efficiency while managing heat under load. Whether navigating technical trails or pushing through long desert sections, these rotors help reduce fade and maintain control. Paired with precision-machined brake hangers, the system ensures strength, proper alignment, and durability for reliable braking performance over time.

This kit is engineered as a direct fit for Polaris Xpedition models, making installation straightforward while ensuring proper fitment and function. It has been tested with stock wheels and select aftermarket options, including Metal FX wheels. However, due to the upgraded rotor size and design, a minimum of 12 3/4 inches of inner wheel clearance is required to prevent interference. Proper measurement is recommended prior to installation.

Built with SDi’s focus on durability and real-world testing, this brake upgrade is designed for riders who expect more from their UTV. It is a strong solution for those running heavier builds, carrying extra gear, or driving aggressively across varied terrain. From overland expeditions to fast-paced desert driving, the SDi Polaris Xpedition Performance Brake Kit delivers the braking confidence needed to stay in control.