Baja Designs 2014-2016 KTM 250 / 350 / 450 / 500 XL80 Headlight Kit (D/C)
The Baja Designs 2014-2016 KTM 250 / 350 / 450 / 500 XL80 Headlight Kit (D/C) is a premium LED lighting upgrade designed for compatible KTM motorcycles equipped with a D/C electrical system. Featuring the high-output XL80 LED light, this kit delivers outstanding forward illumination while maintaining a clean, factory-style appearance.
Designed as a plug-and-play system, the headlight kit combines advanced LED technology, trail-focused optics, and durable construction to provide dependable lighting performance in demanding off-road conditions. Its lightweight design and efficient operation make it an excellent upgrade for riders seeking increased nighttime visibility.
The included Trail lens is optimized for technical riding, improving visibility through vertical transitions and tight turns while delivering powerful illumination where it is needed most.
Features
- XL80 LED Light: Produces 9,022 lumens with 75.9W power draw.
- Trail Lens: Pre-installed for technical trail riding applications.
- 20% Dimming: Supports reduced output with compatible controls.
- Plug-and-Play Installation: Designed for straightforward installation.
- Replaceable Optics: uService design allows lens and optic replacement.
- IP69K Protection: Waterproof, pressure washable, and submersible construction.
Lighting Performance
The XL80 LED light delivers 9,022 lumens while drawing 75.9 watts (5.5 amps). Its pre-installed Trail lens is specifically engineered to improve visibility through vertical transitions and tight turns encountered during first through fourth gear technical trail riding.
Baja Designs' CopperDrive technology powers the LEDs at full output, while the 5000K daylight color temperature promotes natural color recognition and helps reduce rider fatigue during extended rides.
Construction and Durability
The light features a hard anodized and powder-coated cast aluminum housing, a powder-coated cast aluminum bezel, and a hard-coated polycarbonate clear lens. Stainless steel hardware and premium construction provide dependable durability for demanding off-road use.
The assembly also features built-in overvoltage protection, replaceable lenses and optics, IK10 impact resistance, MIL-STD810G-tested durability, and an IP69K rating for resistance to water intrusion and pressure washing.
Installation
This kit is designed for motorcycles equipped with a D/C electrical system and installs using a plug-and-play configuration. Some electric-start motorcycles may require a stator modification or rewind, along with a new rectifier/regulator depending on the application. Detailed stator modification instructions and required hardware are included for motorcycles requiring stator modifications.
- Plug-and-play installation
- Trail lens pre-installed
- Compatible with Baja Designs Hi/Low KTM relay harness (P/N: 12-9016)
Application
This headlight kit is intended for compatible KTM off-road motorcycles and provides a substantial lighting upgrade for riders operating in low-light conditions. Its compact, lightweight design weighs approximately 2.45 pounds while delivering powerful and focused illumination.
Why It Stands Out
The Baja Designs 2014-2016 KTM 250 / 350 / 450 / 500 XL80 Headlight Kit (D/C) combines exceptional LED output, purpose-built optics, and premium construction in a plug-and-play package.
With advanced lighting technologies, replaceable optics, weather-resistant construction, and a Trail lens optimized for technical riding, this kit delivers dependable performance for demanding off-road adventures.
Fitment
- 2014-2016 KTM 250 XCF-W
- 2014-2016 KTM 350 EXC-F
- 2014-2016 KTM 450 XC-W
- 2014-2016 KTM 500 EXC
- 2016 KTM 500 EXC Six Days
- 2013-2016 KTM 500 XC-W
Baja Designs California Proposition 65
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov.
Baja Designs (About)
Baja Designs is a leading manufacturer of high-performance off-road lighting solutions. With over 25 years of experience, they have earned a reputation for delivering superior lighting products that enhance visibility, safety, and performance in demanding off-road conditions. Their team of engineers and designers are driven by a passion for innovation and a commitment to excellence, constantly pushing the boundaries of lighting technology. Baja Designs lights undergo rigorous testing and are crafted with premium materials to ensure uncompromising quality and durability. Their extensive product range includes LED light bars, headlights, fog lights, and more, designed to fit various vehicles. Baja Designs prioritizes customer satisfaction, providing exceptional service and support. Trusted by professionals worldwide, their lights have been tested and proven in the toughest off-road races and adventures. Illuminate your path and unlock your full potential with Baja Designs, the choice of off-road enthusiasts who conquer the darkness with confidence.