Baja Designs 2014-2016 KTM 250 / 350 / 450 / 500 XL80 Headlight Kit w/ '14-16 Shell (D/C)
The Baja Designs 2014-2016 KTM 250 / 350 / 450 / 500 XL80 Headlight Kit w/ '14-16 Shell (D/C) is a premium LED lighting upgrade engineered for compatible KTM motorcycles equipped with a D/C electrical system. Featuring the powerful XL80 LED light integrated into a 2014-2016 KTM headlight shell, this kit provides exceptional illumination while maintaining a clean, factory-inspired appearance.
Designed as a plug-and-play system, the kit delivers outstanding forward lighting performance for technical trails and off-road riding. Combining high-output LED technology, durable construction, and advanced optical engineering, it offers dependable visibility in demanding riding environments.
The included pre-installed Trail lens enhances visibility through vertical transitions and tight turns, making this headlight kit well suited for slower-speed technical terrain where controlled, usable light is essential.
Features
- XL80 LED Light: Produces 9,022 lumens with 75.9-watt output.
- Trail Lens: Pre-installed for technical trail riding performance.
- 20% Dimming Feature: Supports reduced output when compatible controls are used.
- Plug-and-Play Installation: Simplifies installation on compatible motorcycles.
- Replaceable Optics: uService design allows lens and optic replacement.
- IP69K Rated: Waterproof, pressure washable, and submersible construction.
Lighting Performance
The XL80 LED light delivers an impressive 9,022 lumens while drawing 75.9 watts (5.5 amps). Its pre-installed Trail lens is designed to improve visibility through vertical transitions and tight turns encountered during first through fourth gear technical trail riding.
Baja Designs' CopperDrive technology powers the LEDs at full output, while the 5000K daylight color temperature promotes natural color recognition and helps reduce rider fatigue during extended rides.
Construction and Durability
The light features a hard anodized and powder-coated cast aluminum housing, powder-coated cast aluminum bezel, and a hard-coated polycarbonate clear lens. Stainless steel mounting hardware provides long-term durability in harsh off-road environments.
Additional protection includes built-in overvoltage protection, replaceable lenses and optics, IK10 impact resistance, MIL-STD810G-tested durability, and an IP69K rating for resistance against water intrusion and pressure washing.
Installation and Electrical Requirements
The kit is designed as a plug-and-play upgrade for compatible KTM motorcycles equipped with a D/C electrical system. Certain electric-start motorcycles may require a stator modification or rewind, and some applications may also require a rectifier/regulator as specified by Baja Designs.
- Plug-and-play installation
- Detailed stator modification instructions included when required
- Compatible with Baja Designs Hi/Low KTM relay harness for dimming functionality
Design
The included 2014-2016 KTM headlight shell provides an integrated appearance while housing the lightweight XL80 LED assembly. The complete light weighs approximately 2.45 pounds and is designed to deliver maximum illumination without unnecessary bulk.
Why It Stands Out
The Baja Designs 2014-2016 KTM 250 / 350 / 450 / 500 XL80 Headlight Kit w/ '14-16 Shell (D/C) combines exceptional light output with advanced optics, durable construction, and straightforward installation for compatible KTM motorcycles.
Its technical trail-focused lens, replaceable optics, weather-resistant construction, and premium LED technologies make it an excellent lighting upgrade for riders who require dependable visibility in demanding off-road conditions.
Fitment
- 2014-2016 KTM 250 XCF-W
- 2014-2016 KTM 350 EXC-F
- 2014-2016 KTM 450 XC-W
- 2014-2016 KTM 500 EXC
- 2016 KTM 500 EXC Six Days
- 2013-2016 KTM 500 XC-W
Baja Designs California Proposition 65
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov.
Baja Designs (About)
Baja Designs is a leading manufacturer of high-performance off-road lighting solutions. With over 25 years of experience, they have earned a reputation for delivering superior lighting products that enhance visibility, safety, and performance in demanding off-road conditions. Their team of engineers and designers are driven by a passion for innovation and a commitment to excellence, constantly pushing the boundaries of lighting technology. Baja Designs lights undergo rigorous testing and are crafted with premium materials to ensure uncompromising quality and durability. Their extensive product range includes LED light bars, headlights, fog lights, and more, designed to fit various vehicles. Baja Designs prioritizes customer satisfaction, providing exceptional service and support. Trusted by professionals worldwide, their lights have been tested and proven in the toughest off-road races and adventures. Illuminate your path and unlock your full potential with Baja Designs, the choice of off-road enthusiasts who conquer the darkness with confidence.